Research Article | Volume 2 Issue 3 (May, 2025) | Pages 233 - 240
Diving Into Emerging Economies Bottleneck: Industry 4.0 Implications for Circular Economy; An Explorative Study
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1
Guest Faculty Member, Bhrathidasan School Of Management, Bhrathidasan University, Tamil Nadu
2
Assistant Professor, Department of Management Studies, Rajalakshmi Engineering College, Rajalakshmi Nagar, Thandalam, Chennai
3
Assistant professor, Department of Economics, Sri Ramakrishna College Arts & Science, Nava India, Coimbatore, Tamilnadu
4
Associate Professor, Department of Mangement. Aditya University, ADB Road Surampalem, Kakinada dt, A P
5
Research Scholar, Department of Management, Sarala Birla University Mahilong, Ranchi, Jharkhand
6
Assistant Professor, Department of Commerce, Sarala Birla University, Mahilong, Ranchi, Jharkhand
Under a Creative Commons license
Open Access
Received
March 20, 2025
Revised
April 23, 2025
Accepted
April 26, 2025
Published
May 20, 2025
Abstract

Industry 4.0 technology is undergoing a dramatic shift as a result of its fast development, but developing countries are finding it very difficult to implement. Technical preparedness, skill shortages in the workforce, and legislative restrictions in emerging regions are some of the main obstacles examined in this article.    In order to achieve resource efficiency and environmental resilience, the study delves further into how these limits impact the shift to a circular economy, highlighting the importance of sustainable practices. The existing study mostly emphasizes technology advancements in developed markets, overlooking the contextual challenges faced by firms in emerging economies. After reviewing issues like consumer awareness, digital infrastructure preparedness, financial shortages, and environmental hazards, the article suggests strategic ways to handle problems. A sample size of 100 respondents is selected using convenient sampling. The required primary data has been collected from the respondents using Google forms.  Technological progress, social and economic factors, legal support, and environmental concerns are some of the factors that influence the adoption landscape, according to the research. The findings stress the importance of incentives, workforce development programs, and targeted government interventions in developing nations to hasten the adoption of Industry 4.0 and circular economy principles.

Keywords
INTRODUCTION

Industrial processes are being transformed by these technologies, which are also increasing productivity and sparking innovation in marketplaces throughout the world.

 

Industry 4.0 is being quickly adopted by industrialized economies, whereas developing countries are encountering significant obstacles when trying to implement these revolutionary technologies.  The shift to Industry 4.0 is particularly difficult for emerging nations because to their often-inadequate digital infrastructure, limited investment capacity, and trained labor.    In addition, smart manufacturing and data-driven processes are hindered by legal limits and environmental considerations, which make their flawless execution difficult.    All of these things make it harder to enhance technology and get closer to the sustainable development goals (SDGs).  In resource monitoring, predictive maintenance, and energy-efficient production made possible by Industry 4.0 technology, circular economy projects stand to gain a great deal.    But without fixing the problems that are now plaguing developing countries, this integration would be difficult to achieve.    For developing countries aiming to implement Industry 4.0, technological preparedness is of paramount importance.    Inadequate access to sophisticated industrial processes and a lack of reliable digital infrastructure prevent businesses from making full use of smart technology. A further challenge is the dearth of qualified individuals with expertise in data analytics, AI, and automation.     In order to achieve equitable economic growth and environmental management, Bai et al. (2020) stressed the significance of combining sustainability frameworks with methods for implementing technology.

 

Industry 4.0 advancements and global sustainability goals should be intentionally used, according to the authors, to guarantee long-term benefits for society and industry alike.

 

When trying to make sense of how sustainable development and digital transformation meet in contemporary industrial settings, this paper is an invaluable resource.  For consistency and accuracy, Mengist et al. (2020) stress the need of using reference management tools and well-established databases.    A number of methods for combining qualitative and quantitative findings, as well as quality evaluation systems, are the subjects of this study's investigation.    Researchers who want to make their environmental investigations more rigorous and repeatable must have this resource because it gives a structured framework.  Page et al. (2021) has better flowcharts and checklists to raise the bar for reporting.    Important changes stress the importance of being more forthright about how we found results, how we extracted data, and how we assessed the likelihood of bias.    The authors stress the need of following ethical research guidelines and registration review processes.    In order to ensure that their work satisfies global publication standards, scholars must adhere to this guideline when conducting thorough and transparent evaluations across multiple disciplines.  Industry 4.0, according to Khan et al. (2021), makes closed-loop systems possible through better predictive maintenance, supply chain process optimization, and product lifecycle monitoring.       To address these issues, the authors call for more cooperation between businesses, governments, and schools.    Companies can achieve long-term environmental and financial success by embracing Industry 4.0 technology and moving away from linear to circular business models.

 

This study provides useful information for businesses that are trying to figure out how to be more sustainable in the face of the ever-changing digital market.

 

Figure: 1

 

 

Theoretical Background

The goals of a circular economy include better product lifetime management, less waste, and efficient use of resources. Internet of Things (IoT) sensors can monitor material use and deliver data in real-time, which enhance inventory management and decreases resource wastage. Algorithms powered by AI can do the same thing for demand forecasting, which means better industrial efficiency and resource allocation. By encouraging smart production processes that incorporate recycling, remanufacturing, and sustainable material consumption, industry may immensely improve circular economy principles. Digital twins and other similar technologies allow businesses to model whole production cycles, which in turn increase efficiency, reduce waste, and protect the environment. Problems arise due to a lack of proper digital infrastructure, a shortage of qualified workers, limited resources, and unclear regulations. If we want to connect Industry 4.0 initiatives with sustainable development goals—and especially promote a circular economy—we must understand these issues. By making supply chains more transparent and accountable, block chain technology promotes responsible sourcing and efficient trash disposal. These benefits don't make it easy for developing nations to implement these solutions; a shortage of trained workers and outdated infrastructure are two major obstacles. The digital infrastructure, employee capabilities, and academic-industry-policymaker collaboration networks that emerging economies must build are all critical. To further facilitate easier transitions to circular economy practices, firms should embrace agile methodologies that permit the gradual use of intelligent technologies.

 

Figure: 02

 

 

Conceptual Framework

Facilitators of the circular economy are affected by these technologies, which affect resource efficiency, waste minimization, and product lifecycle extension.   Major challenges faced by emerging economies include limited financial resources, a lack of skilled workers, and an inadequate digital infrastructure.  The framework emphasizes the importance of government activities, educational efforts, and partnerships between businesses and academia in tackling these challenges.   In addition, traits like cultural openness, technology investment, and organizational readiness are included.   Policymakers, business moguls, and educational institutions can use this conceptual framework as a road map to implement initiatives that promote sustainable practices, increase skill sets, and fill knowledge gaps. 

 

Figure: 03

RESEARCH GAP

A notable discrepancy exists in the technological adoption challenges faced by firms in these regions.   Emerging economies often have inadequate infrastructure, limited access to new digital technologies, and a lack of a professional workforce proficient in Industry 4.0 tools such as IoT, AI, and block chain.   This limits their ability to efficiently implement circular economy initiatives, including resource optimization, predictive maintenance, and closed-loop manufacturing.   A notable shortcoming is the absence of tailored policy frameworks that address the unique socio-economic and industrial circumstances of developing countries.   Developed nations have established legislative frameworks to promote Industry 4.0-oriented circular economy models, but emerging economies sometimes lack comprehensive policies that align sustainability goals with digital transformation.   This hinders firms from investing in circular strategies due to ambiguity around regulatory compliance.   Moreover, socio-economic issues encompass financial constraints, insufficient digital literacy, and resistance to adaptation that impede progress.  

 

Significance of the Research

Fostering sustainable industrial growth while lowering environmental impact is the goal of this research, which seeks to identify and address adoption impediments.   When law makers and business moguls have a firm grasp of the challenges faced by tech adopters, they will be better equipped to devise targeted solutions to improve digital infrastructure, train more computer-savvy employees, and streamline supply chains and production.   It is just as important that the study places an emphasis on policy frameworks.   Tax incentives, investment support, and innovation financing are all ways that emerging economies might benefit from legal frameworks that encourage circular behaviors.   To help governments create a climate that encourages businesses to embrace circular strategies powered by Industry 4.0 technology, this study suggests targeted policy actions.   Promoting fair growth is crucial, as the study highlights socio-economic impacts.   Local industries may apply sustainable practices by addressing the digital skills shortage, improving financial accessibility for SMEs, and encouraging knowledge-sharing platforms.   In addition to reducing resource depletion and environmental degradation, addressing these variables can encourage economic development. 

 

Research Problem

The organizations frequently function with constrained resources and find it challenging to rationalize the expenditure on automation, cloud computing, or data analytics.  Moreover, the disparity in digital literacy and technical proficiency hinders the smooth incorporation of modern technologies.  Inadequate information distribution and personnel training may result in the ineffective exploitation of Industry 4.0 technology.  Furthermore, growing economies encounter environmental issues, including resource overexploitation and insufficient waste management systems.  The circular economy seeks to alleviate environmental harm by promoting resource recovery, remanufacturing, and recycling; yet, executing these activities in areas with disjointed supply chains and inadequate technology integration presents considerable obstacles.  Policy frameworks that promote sustainable behaviors, technological innovation, and knowledge-sharing networks are crucial yet occasionally inadequate in these economies.  This research seeks to identify the distinct hurdles encountered by rising economies and provide solutions to surmount these barriers in order to attain sustainable growth and environmental preservation.

 

Objectives:

  1. To identify the primary bottlenecks in adopting Industry 4.0 technologies in emerging economies.
  2. To analyze the impact of these bottlenecks on the transition toward a circular economy.
  3. To propose strategic measures for overcoming these challenges and promoting sustainable practices.
ANALYSIS, FINDINGS AND RESULTS

Industry 4.0 technologies may bolster environmental resilience by facilitating energy-efficient production, minimizing resource waste, and fostering sustainable innovations.  This report presents a strategy framework to tackle these difficulties, focusing on the integration of digital infrastructure, workforce development initiatives, and supporting regulatory policies.  A sample size of 100 respondents is selected using convenient sampling. The required primary data has been collected from the respondents using Google forms.

 

Table 1: KMO and Bartlett's Test

KMO

0.822

Test of Sphericity

Chi-Square

657.917

difference

66

Sig.

0.000

       

The table above presents the results of the (KMO) Test for Sampling Adequacy, which yielded a significant value of 0.822. Additionally, Bartlett's Test of Sphericity was significant, with a calculated Chi-Square value of 657.917 (df = 66), exceeding the expected threshold. The significance level was found to be 1% (p = 0.000). These results confirm the reliability of the data, allowing for the application of factor analysis. The following table displays the communalities of the statements used in the study.

 

Table 2: Communalities

Sl.No.

Constructs

Initial

Extraction

1.       

Workforce Readiness

1.000

.726

2.       

Skill Gap and Workforce Readiness

1.000

.749

3.       

Digital Infrastructure Readiness

1.000

.770

4.       

Environmental Risks

1.000

.654

5.       

Incentive Policies

1.000

.578

6.       

Investment Gaps

1.000

.591

7.       

Lack of Standardization

1.000

.612

8.       

Resource Scarcity

1.000

.528

9.       

Data Management and Analytics

1.000

.778

10.    

Cost-Benefit Analysis

1.000

.787

11.    

Consumer Awareness

1.000

.705

12.    

Automation and Smart Manufacturing

1.000

.766

 

Communalities Interpretation

The communalities presented in Table 2 reflect the proportion of each construct's variance that is explained by the extracted factors. Higher communalities indicate that the variable is well-represented in the factor solution. In this study, the communalities range from 0.528 to 0.787, suggesting a satisfactory level of explanation for each construct. Notably, Cost-Benefit Analysis (0.787) and Data Management and Analytics (0.778) exhibit the highest communalities, indicating these factors are strongly accounted for in the factor structure. Conversely, Resource Scarcity (0.528) and Incentive Policies (0.578) have relatively lower communalities, suggesting these constructs may have additional influencing elements beyond the identified factors.

 

Table 3: Total Variance Explained

Component

Initial Eigen values

Extraction

Rotation

Total

% of Variance

Cumulative %

Total

% of Variance

Cumulative %

Total

% of Variance

Cumulative %

1

5.588

46.570

46.570

5.588

46.570

46.570

3.440

28.668

28.668

2

1.596

13.301

59.871

1.596

13.301

59.871

2.669

22.245

50.913

3

1.059

8.824

68.695

1.059

8.824

68.695

1.953

16.279

67.191

4

.905

7.540

76.235

.905

7.540

76.235

1.085

9.044

76.235

5

.612

5.099

81.334

 

 

 

 

 

 

6

.482

4.015

85.349

 

 

 

 

 

 

7

.429

3.573

88.922

 

 

 

 

 

 

8

.391

3.261

92.183

 

 

 

 

 

 

9

.332

2.764

94.947

 

 

 

 

 

 

10

.271

2.258

97.205

 

 

 

 

 

 

11

.229

1.911

99.116

 

 

 

 

 

 

12

.106

.884

100.000

 

 

 

 

 

 

 

 

The table presents the results of the total variance explained by the extracted factors. The initial eigen values indicate that four factors have eigenvalues greater than 1, which is a common threshold for factor retention based on the Kaiser criterion. These four factors collectively explain 76.235% of the total variance, signifying a strong explanatory power.

  • Factor 1 accounts for 46.570% of the variance, highlighting its dominant influence.
  • Factor 2 contributes 13.301%, while Factor 3 and Factor 4 explain 8.824% and 7.540% of the variance, respectively.

 

After rotation, the variance distribution becomes more balanced, with the rotated sums of squared loadings indicating that Factor 1 now accounts for 28.668%, Factor 2 for 22.245%, Factor 3 for 16.279%, and Factor 4 for 9.044% of the total variance. This redistribution suggests that the rotation improved factor clarity and alignment with individual constructs. In total, these four factors collectively explain a substantial proportion of the data's variance, confirming their significance in understanding the key influences.

 

Table 4: Rotated Component Matrix

Factors

Component

Component

1

2

3

4

Digital Infrastructure Readiness

Technological Factors

.679

 

 

 

Automation and Smart Manufacturing

.846

 

 

 

Data Management and Analytics

.847

 

 

 

Investment Gaps

Economic, Social and Cultural Factors

 

.782

 

 

Cost-Benefit Analysis

 

.669

 

 

Workforce Readiness

 

.614

 

 

Consumer Awareness

 

.806

 

 

Skill Gap and Workforce Readiness

 

.815

 

 

Lack of Standardization

Regulatory and Policy Factors

 

 

0.762

 

Incentive Policies

 

 

0.659

 

Resource Scarcity

Environmental Factors

 

 

 

0.843

Environmental Risks

 

 

 

0.651


The rotated component matrix reveals four distinct factors that influence Industry 4.0 and its implications for the circular economy. The first factor, identified as Technological Factors, includes constructs such as Digital Infrastructure Readiness (0.679), Automation and Smart Manufacturing (0.846), and Data Management and Analytics (0.847). These variables highlight the critical role of technology in advancing Industry 4.0 practices. The second factor, categorized as Economic, Social, and Cultural Factors, comprises Investment Gaps (0.782), Cost-Benefit Analysis (0.669), Workforce Readiness (0.614), Consumer Awareness (0.806), and Skill Gap and Workforce Readiness (0.815). This factor emphasizes the influence of financial, social, and workforce-related aspects in shaping Industry 4.0 adoption. The third factor, termed Regulatory and Policy Factors, includes Lack of Standardization (0.762) and Incentive Policies (0.659), indicating the significance of regulations and government incentives in facilitating or hindering Industry 4.0 implementation. Lastly, the fourth factor, known as Environmental Factors, comprises Resource Scarcity (0.843) and Environmental Risks (0.651), highlighting the environmental challenges that industries must address while adopting sustainable practices. Overall, this categorization provides valuable insights into the multifaceted drivers and barriers associated with Industry 4.0, demonstrating the need for a balanced approach that integrates technological advancement, economic considerations, regulatory support, and environmental responsibility.

DISCUSSION
  1. Workforce Readiness: Workforce readiness is crucial for successfully implementing Industry 4.0 technologies in circular economy practices. Employees need to develop technical skills, adaptability, and digital literacy to manage smart systems and automation. Upskilling initiatives, vocational training programs, and continuous learning are essential to bridge this gap. Organizations must invest in tailored training models that align with technological advancements to ensure employees can effectively operate and maintain Industry 4.0 tools.
  2. Skill Gap and Workforce Readiness: The rapid evolution of Industry 4.0 has created a skill gap, particularly in data analytics, robotics, and AI integration. This gap hampers the adoption of digital solutions for circular economy practices. Bridging this gap requires collaboration between industries and academic institutions to develop specialized curricula. Workforce development programs focusing on technical proficiency and problem-solving skills are critical for enhancing readiness.
  3. Digital Infrastructure Readiness: Robust digital infrastructure is a key enabler for Industry 4.0 integration in circular economy practices. This includes stable internet connectivity, cloud computing platforms, and cyber security frameworks. Developing countries often face infrastructure challenges that hinder technological adoption. Strategic investments in digital infrastructure can enhance connectivity, enabling businesses to leverage real-time data for improved decision-making and resource optimization.
  4. Environmental Risks: While Industry 4.0 technologies enhance efficiency, they also pose environmental risks. Increased electronic waste (e-waste), energy consumption in data centers, and emissions from automated processes are potential challenges. Sustainable solutions such as energy-efficient algorithms, green computing practices, and circular design principles can mitigate these risks. Businesses must adopt eco-friendly practices to balance technological advancement with environmental responsibility.
  5. Incentive Policies: Incentive policies play a vital role in promoting Industry 4.0 adoption for circular economy initiatives. Governments can encourage businesses by offering tax benefits, grants, and subsidies for investing in sustainable technologies. Policies that reward eco-friendly practices and resource efficiency drive innovation. Collaborative frameworks between policymakers and industries can further stimulate technology-driven sustainability efforts.
  6. Investment Gaps: Limited financial resources often hinder the implementation of Industry 4.0 solutions in circular economy models. Small and medium-sized enterprises (SMEs) face significant challenges in securing funding for advanced technologies. Bridging this gap requires targeted financial support mechanisms, such as low-interest loans, public-private partnerships, and venture capital investments, to foster technological adoption and sustainable growth.
  7. Lack of Standardization: The absence of standardized frameworks for Industry 4.0 technologies limits their effective integration into circular economy practices. Variations in data protocols, machine interfaces, and system architectures create interoperability challenges. Developing universal standards for data sharing, connectivity, and security can streamline implementation and ensure smoother collaboration across industries.
  8. Resource Scarcity: Resource scarcity poses a significant threat to sustainable manufacturing practices. Industry 4.0 technologies such as IoT and AI can optimize resource utilization by enabling predictive maintenance, efficient production planning, and smart inventory management. Leveraging these technologies reduces material waste and minimizes reliance on finite resources.
  9. Data Management and Analytics: Effective data management and analytics are critical for maximizing the potential of Industry 4.0 technologies. Businesses must adopt advanced data storage, processing, and visualization tools to generate actionable insights. Real-time analytics enables predictive maintenance, demand forecasting, and optimized resource allocation, enhancing circular economy outcomes.
  10. Cost-Benefit Analysis: A comprehensive cost-benefit analysis is essential to evaluate the financial viability of adopting Industry 4.0 technologies for circular economy practices. While initial investment costs may be high, long-term benefits such as improved efficiency, waste reduction, and enhanced sustainability often outweigh these expenses. Companies must conduct thorough assessments to balance costs with anticipated returns.
  11. Consumer Awareness: Raising consumer awareness about sustainable practices and the role of Industry 4.0 technologies is crucial for driving circular economy adoption. Transparent communication about eco-friendly production processes, recyclable products, and digital innovations can influence consumer behavior. Educational campaigns, eco-labeling, and digital platforms can empower consumers to make informed choices.
  12. Automation and Smart Manufacturing: Automation and smart manufacturing are central to Industry 4.0’s impact on the circular economy. Technologies such as robotic process automation (RPA), digital twins, and intelligent sensors enhance production efficiency, reduce waste, and improve product quality. Integrating smart systems allows businesses to implement real-time monitoring and adaptive manufacturing processes, driving sustainable outcomes.

 

Implications for the Study

The research has substantial theoretical, practical, and policy ramifications for advancing the circular economy.  It theoretically enhances previous literature by pinpointing distinct problems that obstruct the smooth incorporation of new technology in resource optimization procedures.  This research enhances existing frameworks, providing insights into how emerging economies might utilize smart technology to enhance waste reduction, energy efficiency, and sustainable manufacturing processes. The research can enable SMEs to implement digital transformation tools that promote circular economy practices by finding cost-effective techniques, skill development programs, and collaborative activities.  Furthermore, the results will assist industry leaders in formulating adaptable frameworks that tackle the resource limitations commonly seen in emerging nations.  Policymakers may leverage these findings to develop incentives, like tax exemption for sustainable investments, financing for digital skill initiatives, and innovation centers to expedite technical progress.  By synchronizing policy initiatives with industrial requirements, emerging economies may reconcile technological innovation with sustainable development objectives. The study has educational implications, highlighting the need for academic institutions to incorporate Industry 4.0 ideas into professional training and management curricula.   Mitigating the skill gap through specialized education will foster a technologically adept workforce capable of promoting circular economy initiatives.

 

Recommendations and Suggestions

  1. Financial Support Programs: Financial institutions and policymakers should design targeted grants, low-interest loans, and investment incentives for SMEs adopting sustainable technologies. Creating technology adoption funds can ease the financial burden of implementing smart technologies.
  2. Skill Development Initiatives: Bridging the skill gap requires collaboration between academia, industries, and government bodies. Establishing technical training centers focused on Industry 4.0 skills like AI, IoT, and block chain can empower the workforce to support digital transformation.
  3. Policy and Regulatory Support: Policymakers should introduce clear guidelines for technology integration, data protection, and environmental sustainability. Introducing tax benefits and subsidies for businesses that adopt circular economy practices will further incentivize sustainable growth.
  4. Awareness Campaigns: Awareness initiatives can educate industries about the economic and environmental benefits of Industry 4.0 integration. Workshops, conferences, and case studies showcasing successful implementations can inspire businesses to adopt sustainable technologies.
CONCLUSION

The incorporation of Industry 4.0 technology possesses significant potential to convert emerging economies into centers of sustainable innovation and economic development.  Addressing the current constraints necessitates a comprehensive strategy that includes infrastructure development, skill training, financial incentives, and supporting legislative frameworks.  By providing SMEs with economical digital solutions, enterprises may significantly minimize resource waste, enhance production efficiency, and encourage sustainable practices.  The efficacy of Industry 4.0 implementation in advancing the circular economy depends on formulating inclusive solutions that address the distinct constraints encountered by developing areas.  By means of cooperative initiatives among governments, corporations, and educational entities, developing economies may surmount technological obstacles and adopt sustainable practices.  By implementing Industry 4.0 solutions customized to their unique requirements, emerging nations may attain environmental conservation objectives, improve resource efficiency, and cultivate economic resilience in the global marketplace.

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